Wireless systems with fleet monitoring capabilities. Multi-gas detection with diffusion sampling. Smart sensors with data storage. Automated bump testing.
The advancements in gas detection technology have made it easier to make smarter and safer decisions to mitigate potentially perilous situations. But while these may have taken away much of the guesswork in ensuring more secure working environments, they may have also made choosing the appropriate device for your needs a more complicated proposition.
In this article, we’ll give you a rundown of the top gas detector features to consider, helping you prioritize the most important ones to find the perfect balance between functionality, cost, and practicality.
1. Sensor Technology
Different types of gas detectors use various sensor technologies depending on the atmospheric hazards they’re designed to monitor. For example, a gas monitor for both combustible and toxic gases might use a catalytic bead sensor for the former and an electrochemical sensor for the latter.
Some of the most common types of gas detector sensors include:
- Catalytic Bead Sensors: Detect flammable gases like methane, propane, and butane
- Electrochemical Sensors: Measure the concentration of toxic gases like carbon monoxide, hydrogen sulfide, and chlorine
- Infrared (IR) Sensors: Detect specific gases with unique IR light absorption patterns, such as carbon dioxide, methane, and certain hydrocarbons
- Photoionization Detectors (PIDs): Use high-energy ultraviolet (UV) light to measure the concentration of volatile organic compounds and other substances that ionize
- Semiconductor Sensors: Detect and measure gas concentrations by monitoring changes in the electrical properties of semiconductor materials
Some devices use a single type of sensor, while others have allocations for multiple sensors to provide a more comprehensive reading. For instance, mPower Electronics’ POLI MP400 has four sensor slots that allow you to measure up to six gases.
A gas detector’s sensors and their capabilities should be your primary consideration when choosing a device. Create a clear outline of your needs, the working environment, and the expected and potential applications. This enables you to narrow down the types of sensors you might need and find the most suitable instrument.
2. Electronics
The information your gas detector provides can be the difference between a safe working environment and a potentially lethal one. As such, there are critical elements you must consider when it comes to an instrument’s electronic capabilities.
- Measuring Range: Depending on your industry, you might need to comply with regulatory and safety standards in pivotal areas, such as concentration threshold levels, lower explosive limits (LEL), and permissible exposure limits (PEL).
- Accuracy: Gas detectors indicate error factors — the difference between the readout and the true concentration. This is usually represented by “+/- X”; the lower the number, the greater the accuracy.
- Response Time: A gas detector’s response time can range from instantaneous to seconds. Depending on the application, these few seconds can be critical to user safety. As such, choose a gas detection instrument that matches your industry’s personal protective equipment (PPE) requirements.
- Sensitivity: Adjustable sensitivity can be particularly crucial in environments where gas concentrations may fluctuate due to changing conditions. Some gas detectors let you set customizable alarm thresholds based on specific safety requirements, environments, and applications.
Upfront costs may be higher for instruments that tick off all of the above. However, if gas detection is an integral part of your operations, it will be worth investing in quality equipment.
3. User Interface and Display
A gas detector can provide all the necessary information a user may need. But critical information can be lost in transmission if it’s displayed on an interface that isn’t the most intuitive or hard to read in dark and confined spaces.
For example, RKI Instruments’ GX-3R 4 Gas Confined Space Monitor may be tiny at just 2.2” x 2.55” x 1.02,” but it’s packed with key features that optimize user interface and display, including:
- A large LCD auto-backlit display showing LEL combustibles (O2, CO, H2S)
- Simple two-button operation (designed for use with gloves)
- A non-compliance indicator
The Honeywell BW Icon 4-Gas Detector is also a popular option as it features simple icons for gas levels and device status. With a display showing all pertinent information and equally intuitive controls, efficient devices like these give users and their managers the utmost confidence.
4. Durability and Portability
Sewers, trenches, tunnels, and other challenging work environments can make portable gas monitors prone to drops, jolts, and other field use abuse. For such applications, it’s best to use devices that are as rugged as they are compact and lightweight.
For instance, BW Honeywell’s GasAlert Max XT II, is no larger than your typical walkie-talkie and boasts a concussion-proof housing with an IP66/67 rating for water and dust resistance and a battery life of up to 13 hours. These gas detector features enable it to withstand conditions such as extreme temperatures, extended use, and potentially corrosive atmospheres.
5. Multiple Operating Modes
Gas detectors with multiple use modes provide flexibility and adaptability for different operational scenarios and needs. RKI Instruments’ GX-2012 Multi-Gas Detector features three main operating modes for the following applications:
- Confined space safety monitoring
- Gas leak Investigations
- Underground gas leak detections
On top of these, its powerful internal pump is capable of drawing samples from a distance of up to 50 feet away, making it an excellent instrument for sewer entry and other distance-confined sampling work.
In most cases, you won’t need all the bells and whistles of advanced gas detectors. But they’re always good to have when unforeseen situations call for swift deployment and immediate response.
6. Smart Alarms, Alerts & Notifications
Speaking of advanced features, the evolution of gas detectors has resulted in the proliferation of smart capabilities that include the following:
- Visual and Vibrating Alarms: Gas detectors often use LED lights as visual indicators of gas presence, with specific colors indicating different gas levels or types. Meanwhile, vibrating alarms provide a tactile alert for environments with higher noise levels or users with hearing impairments.
- Customizable Thresholds and Messages: This feature allows users to set custom alarm levels and corresponding action messages based on specific safety requirements or environmental characteristics. For example, when a certain threshold for gas hazards is reached, an instrument can trigger action messages like “Evacuate” or “Wear SCBA.”
- Maintenance Alerts: Smart gas detectors can provide alerts when maintenance is required, such as when the device needs calibration or when a sensor is nearing the end of its life. This feature prevents unexpected failures and ensures the instrument is always in optimal condition.
- Man Down Alarms: This feature notifies team workers wirelessly if a user becomes incapacitated.
While some of these gas detector features fall under “nice-to-have” rather than necessity, the timely and relevant information they provide enhances users’ safety, situational awareness, and confidence.
7. Data-Logging
Some gas detectors come equipped with data-logging capabilities, allowing you to record and analyze gas concentration levels over time. This feature can be valuable for compliance reporting, trend analysis, and incident investigation.
Moreover, this information can enhance the following operational aspects:
- Worker behavior and risk exposure
- Compliance
- Safety protocols
The aforementioned POLI MP400, for example, is capable of continuous data logging for six months. In addition, its smart sensors store calibration data, which can be swapped in the field.
Data gathering and analysis have become crucial to improving business. Gas detectors with data-logging capabilities have the potential to do the same for your processes.
8. Automated Maintenance
The compressed pursuits of the daily grind can make it easy to overlook regular maintenance. Fortunately, intelligent docking stations like the BW IntelliDoX automate these vital processes to ensure your gas detectors are always in top form.
Devices like these are capable of the following:
- Bump Test and Calibration
- Automated Instrument Management
- Fleet Management and Smart Docking Module compatibility
With simple, bi-directional transfer and the capacity for multiple module integration, these optional devices drive productivity, reliability, and efficiency.
How to Choose a Gas Detector
It can be tempting to get a device packed with the top gas detector features because “you never know when you’re going to need them.” However, understanding your specific needs and applications should always be your primary consideration.
To help simplify the selection process, answer the following questions:
- What potential hazardous gases do you need to monitor and detect?
- In what types of environments and scenarios will the devices be used?
- What regulatory, industry, and insurance standards must you comply with?
Remember, your gas detection plan should combine all known factors with the realities on the ground. Once you have a thorough understanding of these, you can make an informed decision on which instruments serve your purpose best.
If you need help selecting the right gas detection equipment for your worksite, contact the worker safety experts at PK Safety. They offer a comprehensive catalog of the latest products with the most reliable technology and the best value for money in the worker safety industry.